The Shank
The shank was made from a piece of 1/2"
diameter x 13" long
stainless steel bar stock I had in my junk drawer (some people have
paper clips in their desk drawer, I tend to collect scrap steel). It
was quite easy to grind two parallel flats on either side of the bar
stock. They had to be parallel or the texturing cutter assembly would
not spin freely. After the grinding was done, I drilled a 9/32" though
hole 3/4" down from the tip of the bar stock. This will accept the
shoulder bolt that would act as a shaft. After that, I rounded over the
sharp edges and proceeded to mount the texturing cutter assembly.
The Texturing Cutter Assembly
The texturing cutter assembly is composed
of the texturing cutter,
the 1/4" x 1 1/4" long socket head shoulder bolt, (2) 1/4" dia. thrust
washers, and a 1/4" hex bolt. The texturing cutter was the only part of
this tool that was purchased. I got this from Klingspor
Woodworking for
$26.96. It is Klingspor part number SZ00027, (Sorby p/n: 350/0). But
you have to be careful here. The part I received does NOT look like the
texturing wheel shown in the photo on the web site. The catalog I
received in the mail shows the same cutter as the web site, but with a
different part number. I believe that the one I received is really the
6 MM cutter. But this really isn't a problem for me since I wanted to
do the "orange peel texturing" that this 6 MM wheel makes. I plan on
ordering the other wheel some time soon. However, if you plan on
ordering the texturing cutter, you might want to call Klingspor and
speak to someone to clear this up. |
The Handle
The handle was turned from a piece of
defect and knot free 2" x 2"
x 11" long walnut. Making tool handles is easy if you just think the
process through first. It's easier to drill the hole before shaping the
handle. After that, you just turn it betwwen centers to shape it.
It's quite a simple process. Using a roughing gouge, turn the stock
between centers to a cylinder. I attached my shop built steady rest at
this point and held the blank with my Talon Chuck. With the steady rest
holding the blank,......well,....steady, I installed a drill chuck and
17/32" drill bit in my tailstock. The handle blank was then drilled to
a depth of about 5 1/2". After removing the steady rest, I reinstalled
the spur center, the live center, and turned the handle to the shape I
wanted. The design of the handle was copied from my Sorby Oval Skew. I
then sanded the tool handle to 200 grit, and added some burned lines to
give it "character". After that the handle was sanded to 400 grit and
given several layers of shellac.
Final Assembly
After the handle dried over night, I added
the ferrule. This was
stolen from an old turning tool that came with my Jet lathe. I then
epoxied the tool shank into the handle and allowed it to dry overnight.
With that the assembly was completed. On to the test drive!
First Impressions
I must admit, using the texturing tool
takes some getting used to. Having the directions off of the Sorby web site really helped out quite a bit. But I feel I
still need some practice. After some practice, I was able to get the
"orange peel" effect just as advertised. I look forward to trying out
the real texturing cutter when that comes in. Maybe I'll use it on my
next batch of bowls. |